Compared with castings, forged valves have more uniform body organization, better density, better strength integrity, better dimensional characteristics, and smaller dimensional errors. The mechanical properties of forgings are better than castings, and they can withstand large impact forces and other heavy loads, so all important parts with large forces are forgings.
The series ball valves are used for material transfer and control. This type of valve is extensively used in food, beverage processing and pharmacy, chemical industry.
There are various standard valve series can be supplied, they are the DIN standard series,3A standard series, SMS , ISO/IDF , BS/RJT , ASME/BPE standard etc. The constitute elements of ball valve always included: one handle, one ball body with transfixion cavity, valve body, valve central spindle and spindle shaft seal. The specification of ball valve series are welded ball valve, clamped ball valve, threaded ball valve etc.
Specification:
Name: Straight through forged ball valve
Size: DN10-DN100 or 1/2" - 4"
Valve body material: Stainless steel 304/304L, stainless steel 316/316L
Connection way: Flanges, welded, quick clamp, threads ( internal/external thread)
Operate mode: Manual/handle, pneumatic, electric
Max. Work Pressure: 10 bar
Max. Working Temperature: 120ºC
Material of Seal: PTFE, SI, FEP, PFA, EPDM, NBR, FDA177.2600
Medium: Beer, dairy, beverage, pharmacy, cosmetics, fruit juice, liquor, red wine, chemical, chemical reagent, daily chemical, medicine, injection, botany, organic raw material, fermentation, adhesive
WH Sanitary Straight Through Forged Ball Valve: A Comprehensive Product Guide
Introduction to WH Sanitary Straight Through Forged Ball Valve
The WH Sanitary Straight Through Forged Ball Valve is a high-performance valve designed for industries requiring strict hygiene standards, such as food & beverage, pharmaceutical, biotechnology, and chemical processing. This valve ensures zero product retention, easy cleaning, and superior durability, making it ideal for sanitary applications.
In this detailed guide, we will explore the features, benefits, applications, materials, and maintenance of the WH Sanitary Straight Through Forged Ball Valve, ensuring you understand why it is a top choice for sanitary fluid control.
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Key Features of WH Sanitary Straight Through Forged Ball Valve
1. Hygienic Design
The WH Sanitary Straight Through Forged Ball Valve features a fully polished interior with no dead zones, preventing bacterial growth and ensuring compliance with FDA, EHEDG, and 3-A sanitary standards.
2. Straight-Through Flow Path
Unlike traditional ball valves, this design allows unrestricted flow, reducing pressure drop and minimizing product buildup.
3. Forged Construction for Durability
Made from high-grade stainless steel (316L or 304), the forged body ensures high strength, corrosion resistance, and long service life.
4. Easy Cleaning & Maintenance
The quick-disconnect clamp (Tri-Clamp) or threaded connections allow for fast disassembly, making CIP (Clean-in-Place) and SIP (Sterilize-in-Place) processes efficient.
5. Bubble-Tight Seal
Equipped with PTFE or EPDM seals, the valve provides a leak-proof performance, essential for sterile processes.
6. Multiple Actuation Options
Available in manual, pneumatic, or electric actuation, providing flexibility for different industrial needs.
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Applications of WH Sanitary Straight Through Forged Ball Valve
The WH Sanitary Straight Through Forged Ball Valve is widely used in industries where cleanliness, sterility, and reliability are critical:
1. Food & Beverage Industry
- Dairy processing
- Breweries & wineries
- Soft drink production
- Meat & poultry processing
2. Pharmaceutical & Biotechnology
- Sterile liquid transfer
- Vaccine production
- Biopharmaceutical manufacturing
3. Chemical & Cosmetic Industry
- High-purity chemical handling
- Cosmetic ingredient processing
4. Water Treatment & CIP Systems
- Ultra-pure water systems
- Cleaning & sterilization processes
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Material Specifications
The WH Sanitary Straight Through Forged Ball Valve is constructed from high-quality materials to ensure corrosion resistance, durability, and compliance with sanitary standards:
- Body Material: 316L or 304 Stainless Steel (forged)
- Ball Material: 316L Stainless Steel (mirror-polished)
- Seat Material: PTFE, EPDM, or FDA-approved elastomers
- Connection Types: Tri-Clamp (DIN 32676), Threaded (NPT, BSP), or Welded Ends
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Advantages Over Traditional Ball Valves
| Feature | WH Sanitary Straight Through Forged Ball Valve | Traditional Ball Valve |
|---------|-----------------------------------------------|----------------------|
| Flow Path | Straight-through, no dead space | Restricted flow, potential for product buildup |
| Hygiene | Fully polished, CIP/SIP compatible | Hard to clean, risk of contamination |
| Material | Forged stainless steel (higher strength) | Cast or machined (less durable) |
| Sealing | Bubble-tight, FDA-compliant seals | Standard seals, may leak over time |
| Maintenance | Easy disassembly for cleaning | Complex disassembly required |
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How to Select the Right WH Sanitary Straight Through Forged Ball Valve
When choosing a WH Sanitary Straight Through Forged Ball Valve, consider the following factors:
1. Connection Type
- Tri-Clamp (DIN 32676): Best for frequent disassembly
- Threaded (NPT/BSP): Suitable for high-pressure systems
- Welded Ends: Ideal for permanent installations
2. Actuation Method
- Manual: Cost-effective, simple operation
- Pneumatic: Automated control, ideal for large-scale systems
- Electric: Precise flow control, programmable settings
3. Pressure & Temperature Ratings
- Max Pressure: Typically up to 150 PSI (10 bar)
- Temperature Range: -20°C to 180°C (-4°F to 356°F) depending on seals
4. Certifications Required
- FDA, EHEDG, 3-A: Essential for food & pharma industries
- ASME BPE: Critical for biotech applications
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Installation & Maintenance Guide
Installation Steps
1. Inspect the valve for any damage before installation.
2. Ensure proper alignment with piping to avoid stress on connections.
3. Use compatible gaskets (EPDM, PTFE, or silicone) for leak-proof sealing.
4. Tighten clamps evenly to prevent distortion.
Maintenance Tips
- Regular Cleaning: Follow CIP/SIP protocols to maintain hygiene.
- Inspect Seals: Replace worn-out PTFE or EPDM seals to prevent leaks.
- Lubrication: Use food-grade lubricants for manual valves.
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Why Choose WH Sanitary Straight Through Forged Ball Valve?
✅ Superior Hygiene – No dead zones, fully polished interior
✅ High Durability – Forged stainless steel construction
✅ Easy Maintenance – Quick-disconnect design
✅ Wide Industry Applications – Food, pharma, chemicals, water treatment
✅ Compliance with Global Standards – FDA, EHEDG, 3-A, ASME BPE
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Conclusion
The WH Sanitary Straight Through Forged Ball Valve is a premium solution for industries requiring sterile, efficient, and reliable fluid control. Its hygienic design, robust construction, and ease of maintenance make it a top choice for sanitary applications.
Whether you are in food processing, pharmaceuticals, or chemical handling, this valve ensures optimal performance, compliance, and longevity.
For more details on sizing, pricing, or customization, consult with a trusted supplier to find the best WH Sanitary Straight Through Forged Ball Valve for your needs.
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