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Sanitary Electric Actuator Valves

    Sanitary Electric Actuator Valves

    The WH Sanitary Electric Straight Through Quick Clamp Ball Valve is a high-performance, automated valve designed for sanitary applications in industries such as food & beverage, pharmaceuticals, biotechnology, and cosmetics. This valve ensures precise flow control, easy cleaning, and compliance with stringent hygiene standards.
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  sanitary electric ball valve is a type of valve that has an electric actuator to drive the valve stem to rotate and control the opening and closing of the ball. It can be remotely controlled and is easy to install and use. It is mainly used to control the flow and unclog the media in the pipeline. Its flow pipe is smooth and seamless inside, which can be used to transfer different medium in flanges, welded, quick-install, internal/external threads the food, biopharmaceutical fields.


  Ball valve is a new type of valve that has been widely used in recent years. It has been widely used in food and beverage, pharmaceutical, petroleum, chemical, biological processing and other industry.Electric ball valve is a commonly used valve, it has the characteristics of quick disassembly, suitable for the need for quick switching occasions. This valve is usually driven by an electric actuator, which controls the opening and closing of the valve through the rotation of the ball.


  When installing and using electric ball valves, the following points need to be noted:

The structure of the electric ball valve is simple, mainly composed of a wide body, a ball, a sealing ring and an electric actuator, it is easy to operate, can be controlled by the electric actuator to achieve the opening and closing of the valve, in addition, its sealing performance is good, can effectively prevent the leakage of fluid


  The series ball valves are used for material transfer and control. This type of valve is extensively used in food, beverage processing and pharmacy, chemical industry.


  There are various standard valve series can be supplied, they are the DIN,3A, SMS , ISO/IDF , BS/RJT , ASME/BPE standard etc. ou can choose us with confidence, our products meet the standards of multiple regions, such as American Standards, Japanese Industrial Standard, Korean Standard, German Standard and Italian Standard. The constitute elements of ball valve always included: one handle, one ball body with transfixion cavity, valve body, valve central spindle and spindle shaft seal. The specification of ball valve series are welded ball valve, clamped ball valve, threaded ball valve etc.


Design and features:


Name: Electric straight through quick clamp ball valve

Size: DN10-DN100 or 1/2" - 4"

Valve body material: Stainless steel 304/304L, stainless steel 316/316L

Ends: Flanges, welded, quick clamp, union, threads ( internal/external thread)

Operate mode: Manual/handle, pneumatic, electric

Max. Work Pressure: 10 bar

Max. Working Temperature: 150ºC

Material of Seal: PTFE, SI, FEP, PFA, EPDM, NBR, FDA177.2600 

Medium: Beer, dairy, beverage, pharmacy, cosmetics, fruit juice, liquor, red wine, chemical, chemical reagent, daily chemical, medicine, injection, botany, organic raw material, fermentation, adhesive, perfume, essential oil


1. Introduction to Electric Actuator Valves

An electric actuator valve is one of the most important components in modern industrial automation, providing precise, stable, and reliable control of fluid flow through electrically driven mechanisms. As industries continue to embrace automation and digitalization, the demand for accurate and programmable valve control has increased dramatically. Electric actuator valves—also known as motorized valves, electric valve actuators, or motor operated valves (MOVs)—play a crucial role in ensuring that pipelines, process equipment, and fluid systems maintain proper operating conditions.

Unlike pneumatic or hydraulic actuator valves that rely on air pressure or oil pressure, an electric actuator valve uses an electric motor to generate torque and position the valve. This type of valve control is ideal for situations requiring high accuracy, steady control, remote automation, and integration with smart systems such as SCADA, PLC, DCS, and IoT-based industrial platforms.

Today, electric actuator valves are used across various industries, including power generation, HVAC, chemical manufacturing, water treatment, petroleum refining, food processing, and pharmaceutical production. Their exceptional performance, low maintenance requirements, and intelligent features make them a preferred choice for modern process control.


2. Working Principle of an Electric Actuator Valve

An electric actuator valve consists of two major parts:

  1. The electric actuator, which produces the motion

  2. The valve body, which regulates fluid flow

When the actuator receives an electrical signal, the motor rotates or moves linearly, causing the valve to open, close, or position itself somewhere in between. The control signal can be:

  • On/Off control (Open/Close)

  • Modulating control (0–10V, 4–20mA, or digital control signals)

  • Intelligent control via fieldbus protocols (Modbus, Profibus, CANbus, Ethernet/IP)

2.1 Rotary Electric Actuator Valves

Rotary electric actuators rotate the valve stem 90°, used for:

  • Ball valves

  • Butterfly valves

  • Plug valves

2.2 Linear Electric Actuator Valves

Linear actuators convert rotation into linear motion, ideal for:

  • Globe valves

  • Gate valves

  • Diaphragm valves

2.3 Smart Electric Actuators

These advanced systems include:

  • Microprocessor control

  • Display screens

  • Built-in diagnostics

  • Data logging

  • Auto-calibration

Smart actuators enhance the functionality of an electric actuator valve by offering precise control and real-time monitoring, supporting predictive maintenance and energy optimization.


3. Components of an Electric Actuator Valve

A complete electric actuator valve typically includes:

3.1 Electric Motor

The core driving mechanism, typically AC or DC.
Motors include:

  • DC motors for fast switching

  • Servo motors for precision

  • Stepper motors for positioning accuracy

3.2 Gearbox

Reduces motor speed and increases torque, ensuring the valve receives enough power to move even under pressure.

3.3 Control Unit

Provides logic and control functions, including:

  • Position feedback

  • Torque sensing

  • Limit switches

  • Overheat protection

  • Manual override

3.4 Valve Body

May be made of:

  • Stainless steel

  • Carbon steel

  • Brass

  • PVC / CPVC

  • Cast iron

Types include ball valves, butterfly valves, globe valves, gate valves, and diaphragm valves.

3.5 Position Indicators

Show real-time valve status.

3.6 Manual Override Mechanism

Allows manual operation during power failure.


4. Advantages of an Electric Actuator Valve

Electric actuator valves offer several benefits that distinguish them from pneumatic or hydraulic systems:


4.1 Precision Control

Electric actuators provide extremely accurate positioning, ideal for:

  • Chemical dosing

  • Flow balancing

  • HVAC air and water systems

  • Sensitive laboratory processes


4.2 Energy Efficiency

Since they consume electricity only when moving, motorized valves offer good energy savings compared to pneumatic valves that require constant air supply.


4.3 Low Maintenance

Electric actuator valves have fewer moving parts and do not require compressors, pipelines, or oil pumps used by pneumatic and hydraulic systems.


4.4 Quiet and Clean Operation

No air venting, oil leakage, or noise—ideal for indoor and cleanroom environments.


4.5 High Automation and Intelligence

Advanced features include:

  • Auto calibration

  • Position memory

  • Overload protection

  • Digital communication

  • Remote diagnostics

These features significantly enhance system reliability.


4.6 Strong Compatibility with Digital Systems

Modern factories operate with smart platforms, and electric actuator valves integrate seamlessly with:

  • PLC

  • SCADA

  • BMS

  • Industrial IoT

  • Building automation systems


5. Applications of Electric Actuator Valves

Electric actuator valves are used in multiple industrial and commercial sectors thanks to their accuracy and programmability.


5.1 Water Treatment and Wastewater Management

Used in:

  • Pump control

  • Sludge management

  • Filtration systems

  • Desalination plants

Electric actuator valves ensure precise flow control and reduce water consumption.


5.2 Chemical, Petrochemical, and Oil Processing

Resistant to corrosive chemicals and high temperatures. Ideal for:

  • Chemical blending

  • Petrochemical pipeline control

  • Storage tank safety systems


5.3 HVAC Systems

Widely used in central air conditioning and building automation:

  • Chilled water control

  • VAV systems

  • Steam and hot water systems


5.4 Power Plants and Energy Systems

Used for:

  • Cooling towers

  • Boiler feedwater

  • Fuel gas flow

  • Steam management


5.5 Food & Beverage Industry

Electric actuator valves help maintain hygiene standards due to their clean operation.


5.6 Pharmaceutical and Biotech Manufacturing

Used in:

  • Purified water systems

  • Sterile steam lines

  • Precise drug formulation processes


5.7 Semiconductor and Electronics Production

Ideal for ultra-clean environments where contamination must be avoided.


5.8 Mining and Metallurgy

Used for slurry, ore processing, and reagent distribution.


6. Types of Electric Actuator Valves


6.1 Electric Ball Valve

Benefits:

  • Tight shutoff

  • Quick rotation

  • Suitable for gas and liquid

Used in water systems, chemical pipelines, and HVAC.


6.2 Electric Butterfly Valve

Lightweight and high-flow capacity.
Used in ventilation, air ducts, water distribution, and industrial plants.


6.3 Electric Globe Valve

Designed for accurate throttling and flow regulation.


6.4 Electric Gate Valve

Used in high-pressure and large-diameter pipelines.


6.5 Electric Diaphragm Valve

Common in pharmaceutical and hygienic processing.


6.6 Electric Multi-Turn Actuator Valve

Used for gate and globe valves needing multi-turn motion.


6.7 Electric Quarter-Turn Actuator Valve

Used for ball, butterfly, and plug valves.


7. Technical Specifications

Common specifications include:

  • Voltage: 24VDC, 110VAC, 220VAC, 380VAC

  • Control Mode: On/off, modulating, intelligent

  • Torque Range: 5–5000 Nm

  • Working Temperature: –20°C to 250°C

  • Ingress Protection: IP67 / IP68 (optional)

  • Communication Protocols: Modbus, Profibus, CANbus, HART

  • Valve Size: DN15–DN2000

  • Material: SS304, SS316, WCB, brass, PVC


8. Installation and Maintenance

8.1 Installation

  • Ensure proper wiring according to electrical standards

  • Check torque setting and alignment

  • Protect actuator from moisture and vibration

  • Perform initial stroke test

8.2 Maintenance

  • Regular lubrication

  • Check electrical connections

  • Clean actuator housing

  • Inspect gasket and seals

  • Update firmware in smart actuators


9. Selecting the Right Electric Actuator Valve

When choosing an electric actuator valve, consider:

  • Valve type (ball, butterfly, globe)

  • Control requirements (open/close or modulating)

  • Voltage and power supply

  • Torque and speed

  • Environment (hazardous area, outdoor, humidity)

  • Media type (water, chemicals, steam, gas)

  • Industrial certifications


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